Tag Archive: Mahle SmartBike Systems

  1. MAHLE SmartBike Systems unveils the XS System

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    Revolutionizing eBike Integration

    •Setting a new standard for eBike system integration by offering unprecedented freedom in bicycle design
    •External battery eX1 becomes the sole power source, providing ample energy for daily use applications
    •Smaller, more efficient batteries promote sustainability by reducing resource consumption
    •Benchmark power-to-weight ratio
    •Integration with MAHLE X20 or X30 drive units
    •Compatible with the full MAHLE SmartBike Systems Ecosystem

    MAHLE SmartBike Systems unveils its new XS System setting a new standard for eBike system integration by offering unprecedented freedom in bicycle design. The XS system simplifies eBike integration by eliminating the need for a large internal battery, instead utilizing the compact eX1 external battery as the exclusive energy source. Paired with MAHLE X20 or X30 motors, the system boasts a weight of just 2.5 kilograms with the X20, generating as much torque as a 55 Nm mid-drive. The XS System is compatible with the full MAHLE Ecosystem and is already available in the market.

    “Our passion for innovation and commitment to cyclists inspire us to continually push boundaries. With the XS system, we have distilled the eBike down to its most essential elements, delivering unmatched value,” said Jochen Sommer, General Manager of MAHLE SmartBike Systems. Battery integration has long posed a challenge for bike manufacturers due to size and assembly complexities. MAHLE’s XS system solves this by offering a streamlined eBike setup powered entirely by a 1kg external battery, which conveniently fits in a standard water bottle cage. In addition, the newly developed Smart Motor Controller can be mounted inside or outside the frame, allowing for minimalistic, unobtrusive integration—making it possible to use standard muscular bike frames to create fully functional eBikes.

    Without sacrificing performance, the XS system is comprised of only the essential components: the eX1 External Battery, XS Smart Controller, X20 or X30 Hub Drive Unit, and a Torque or PAS (Pedal Assist) Sensor. This minimalism reduces the system’s environmental footprint by downsizing components and simplifying the system’s architecture. Furthermore, its ease of maintenance and broad range of accessories provide limitless customization opportunities.

    The eX1 battery fits perfectly for daily use, offering over 170Wh of capacity. “In our research, we found that even less than 100Wh are sufficient for most daily activities —urban commuting, short rides—so we focused on optimizing for what riders need. The result is XS: a light, efficient system that perfectly suits everyday use,” said Marco de la Serna, Head of Product, Strategy, and Business Development at MAHLE SmartBike Systems.

    Additionally, the eX1 battery serves as a Range Extender for any existing MAHLE X20 or X30 system and as a power bank to charge devices such as phones or laptops thanks to a USB-C port integrated in the Energy Hub charger, which comes along with the system.

    The XS system also integrates with the expansive X-series accessory line, enhancing both performance and user experience. Customization is nearly limitless, with optional accessories like the Duo, eShifters, and Pulsar ONE, among others, available for added functionality.

    Users can also connect to the MAHLE Digital Ecosystem via their eBike, laptop, smartphone, or Apple Watch, opening the door to the present and future of the smartbike revolution. The MAHLE digital ecosystem enables a multitude of functionalities, providing a perfect symbiosis between user and eBike.

    Using the system is very intuitive. With an intuitive control, riders can power on the system, switch between assistance modes, and monitor battery levels directly from the interface atop the eX1 External Battery. The system also offers automatic assistance, enhancing ease of use. 

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    For more information:

    Website MAHLE XS: https://mahle-smartbike.com/XS
    MAHLE SmartBike Systems website: https://mahle-smartbike.com/

  2. MAHLE introduces new versatile charging platform

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    On September 6th, e-bike drive systems provider MAHLE launched the MAHLE Energy Hub, a new platform that upgrades its External Battery eX1.

    MAHLE’s Energy Hub boosts its External Battery eX1 (formerly known as Range Extender e185) to be even more convenient for users, easing its charging while transforming it into a multi-functional energy source that can be shared by other devices.

    The brand describes its MAHLE Energy Hub as “the best travel partner” for charging anytime and anywhere, including inhospitable places off the beaten track. It makes the External Battery eX1 more versatile, even in the off-season, enabling it to be used as a high-capacity power bank.

    The Energy Hub comes with a standard USB-C cable and protective cover. Here are its specifications.

    More information about the MAHLE Energy Hub can be accessed here.

  3. MAHLE presents its Shop Training Program

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    The e-bike drive systems manufacturer will run dealer training across nine European countries from October 2024

    • The trainings will start in October 2024.
    • More than 50 training sessions will be held at in the markets of Spain, Portugal, Austria, Germany, Switzerland, France, Belgium, Luxembourg, and Italy.
    • Registration for these trainings will be 100% electronic through the Eventbrite platform.
    • The innovative MAHLE X35, X20, and X30 Systems will be the main protagonists of the content of these trainings.

    MAHLE is pleased to announce the launch of its new Shop Training Program, designed to offer specialized training starting in October 2024. This program aims to train participants in the use and operation of the most advanced MAHLE Systems.

    Program Details:

    • Duration: From October 2024
    • Number of trainings: 51 sessions
    • Countries: Spain, Portugal, Austria, Germany, Switzerland, France, Belgium, Luxembourg, and Italy.
    • Registration: 100% electronic through https://mahle.eventbrite.com

    Participants will have the opportunity to deepen their knowledge and application of the innovative MAHLE X35, X20, and X30 Systems, which will be the protagonists of the content of these trainings. In addition to this, the stores will have the opportunity to be part of the exclusive store locator on the MAHLE website, along with the PRO partner certification, which entitles them to attend to any need that end users may have regarding the “X” systems.

    For more information:

    MAHLE website: https://mahle-smartbike.com/
    Dealer Portal: https://dealer.mahle-smartbike.com/
    Registration for training: https://mahle.eventbrite.com

    About MAHLE SmartBike Systems

    MAHLE SmartBike Systems is the specialized division for the design and development of drive systems for electric bicycles of the German MAHLE Group, an international leader in sustainable mobility solutions for the present and the future. The team of more than 150 people is made up of software and hardware engineers, industrial and electronic engineers, quality specialists, 3D designers, creatives, production and materials experts and a long list of other professionals, in addition to a further 80 people at the group’s various sites in Spain, Germany and Asia.

    With Palencia as the headquarters of this major project, MAHLE SmartBike Systems brings together MAHLE’s R&D, Marketing, Operations and Sales activities in the electric bicycle sector. MAHLE’s ultra-light and compact systems consist of the motor, batteries, controllers, components and all kinds of intelligent e-bike solutions and are seamlessly integrated and interconnected with each other to offer the rider a fully customized experience.

    For all these features, more than 80 brands worldwide, including those whose innovation is revolutionizing the cycling industry,
    incorporate MAHLE drive systems as the perfect choice in terms of integration, cost and efficiency for electric mobility.

  4. MAHLE SmartBike Systems launches its new system X30

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    MAHLE SmartBike Systems, the eBike company of automotive component supplier MAHLE, has launched its new X30 drive system for eBikes.

    The new MAHLE X30 consists of motor, battery, HMI (human machine Interface) and other components and extends the X-Series system platform. The highlight is the new motor. This is a robust and functional unit that maintains the light, sport, and intelligent DNA characteristic of all MAHLE products, offering both balanced and versatile assistance. This new hub motor is designed to provide great performance on any terrain, with a 45 Nm torque (compared to a mid-drive motor) and weighs just 1.9kg. The MAHLE X30 has therefore set a new standard for hub motors and has once again revolutionized the market for lightweight eBike systems. Its highly advanced technology makes it suitable for all riders, whether on the road, in the city or on tracks. It is even suitable for kids eBikes. The new MAHLE X30 is also compatible with all the components, accessories, and digital environment of the MAHLE X20 system, which means that the complete system can be equipped with Pulsar ONE, eShifters, HMI, iX2 or iX3 batteries and External Battery eX1 (e185).

    As a leading supplier of lightweight eBike solutions with many years of development experience, MAHLE SmartBike Systems is committed to development and innovation. With MAHLE X30, the company has launched a versatile, robust, functional and technologically advanced system that will markedly change the world of lightweight eBike systems. MAHLE X30 System combines lightweight innovation with robust versatility, providing individual support for diverse riding conditions and significantly improving the riding experience.

    New motor, same ecosystem:

    MAHLE X30 System can be integrated perfectly with the X20 components and existing digital ecosystems, guaranteeing uncompromising compatibility. This compatibility enables seamless upgrades and access to advanced features,
    maintaining consistent performance across the X Series.

    The design of this rear hub motor allows for perfect system synergy as a result of lower energy losses, increasing energy efficiency by 15% compared with a middrive motor, allowing the user’s activity to be extended in an environmentally friendly way up to a distance of almost 190 km.

    In addition, the versatility provided by the X Series platform allows bicycle brands to build eBikes with a pedal assist sensor or with a cadence and torque sensor, creating different riding experiences.

    One of the innovations of this system is that the installation of the torque sensor allows for a much more precise watt analysis, enabling the motor to respond to the rider’s needs at all times. Also, our technology together with AI and machine learning means that the eBike learns from the rider’s behavior and adapts to both riders and their environment.

    The MAHLE X30 System is customized according to the DNA of the bike brand that implements it on its models, as well as by discipline and, customer philosophy. The motor mapping is defined together with the manufacturer concerned and implemented on the eBikes at the end of the production line. This leads into a special bike and riding experience on each different brand, behaving
    differently even when using the same system.

    The launch of the new MAHLE X30 System is associated with renown partners in the bike industry such as Bianchi in road, Husqvarna in kids and Stevens in urban, among others.

    For more information:

    Website MAHLE X30: https://mahle-smartbike.com/X30
    MAHLE SmartBike Systems website: https://mahle-smartbike.com/

  5. MAHLE SmartBike Systems launches new portal for dealers

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    The MAHLE Digital Ecosystem is a new all-in-one solution for MAHLE’s dealer network

    MAHLE SmartBike Systems’ dealer portal includes exclusive functionalities and dealer-oriented content with sections catering to maintenance, working tools, troubleshooting, updates to firmware, and dealer support. An introductory video of the new portal can be found here.

    The portal will also provide access to the MAHLE Academy and an online shop, live training subscriptions, software updates, and a catalog.

    MAHLE’s dealers will be able to access the portal online on dealer.mahle-smartbike.com using the same log-in credentials that they use for the My SmartBike and SmartBike Lab apps.

    Companies that haven not registered yet as a dealer online can create an account on the login page. Once the account email has been validated for registration, MAHLE can confirm dealer status and grant access to their dealer portal.

  6. MAHLE announces new features in My SmartBike App

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    The My SmartBike application brings new features for its users, both for the cyclist and bicycle brands equipped with MAHLE systems.

    What all these new features have in common is the ability to offer a greater personalisation of the application, to give the cyclist a more attractive environment within which he/she can feel more identified, as well as to further personalise the way of riding with his/her eBike.

    My SmartBike App available for Apple Watch

    My SmartBike App can now be controlled through any Apple Watch model, allowing the user to start, stop and view a summary of their activity. They can also change the level of assistance or view other basic metrics such as battery status, heart rate or time en route, making it a perfect feature for urban users. The user must have the My SmartBike app open in the background to be able to use the Apple Watch together with the eBike.

    Anti-theft

    Another new feature of this update is the possibility of locking the electrical system assistance via the My SmartBike App. This new functionality is an excellent security complement to the manual lock.

    Choose how to start your journey

    With this new functionality, the rider will be able to configure how their electric bike starts, allowing them to select the level of assistance, the status of the lights, the configuration of the motor maps or if they want to use the Smart Assist to worry only about enjoying the route. This functionality depends on the user’s eBike model and the country where he/she is located.

    My SmartBike App now more immersive

    The customisation of the application environment with the bicycle manufacturer’s logo and colours allows the user to feel more identified with their tastes and enjoy a complete brand experience.

    For more information:

    My SmartBike App website: https://mahle-smartbike.com/digital-ecosystem/

    Descarga My SmartBike App iOS: https://apps.apple.com/sg/app/mysmartbike/id1566348476

    Descarga My SmartBike App Android:
    https://play.google.com/store/apps/details?id=com.mahle.sbs

    MAHLE SmartBike Systems website: https://mahle-smartbike.com/es/

    MAHLE SmartBike Systems

    MAHLE SmartBike Systems is the specialized division for the design and development of drive systems for electric bicycles of the German MAHLE Group, an international leader in sustainable mobility solutions for the present and the future.

    The team, of more than 150 people, is made up of software and hardware engineers, industrial and electronic engineers, quality specialists, 3D designers, creative, production and materials experts and a long list of professionals to which are added another 80 people distributed in the different centers of the group in Spain, Germany, and Asia.

    With Palencia as the headquarters of this great project, MAHLE SmartBike Systems brings together the R&D, Marketing, Operations and Sales activities of MAHLE in the electric bicycle industry.

    MAHLE ultra-light and compact systems, consisting of the motor, batteries, controllers, components, and all types of intelligent solutions for electric bicycles, are integrated and perfectly interconnected with each other to offer the rider a fully customized
    experience. For all these features, more than 80 brands worldwide, including those whose innovation is revolutionizing the cycling industry, incorporate MAHLE drive systems as the perfect choice in terms of integration, cost and efficiency for electric mobility.

  7. New Distribution Partner for MAHLE in Iberia: Bike Difusion

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    Electric mobility brand expects new partnership to significantly enhance availability of its product range for Spain, Portugal and Andorra.

    LEVA-EU member MAHLE is pleased to announce Bike Difusion as its new distribution partner for the Iberian region.

    Bike Difusion, based in Vitoria, Spain, will use its leading expertise to significantly optimize MAHLE’s offering, and deliver outstanding distribution for the aftermarket in Spain, Portugal and Andorra. Since its creation, the company’s goal has been to offer quality and innovative products to the cycling market, which perfectly matches the DNA of MAHLE SmartBike Systems.

    The partnership officially begins from April 15th, and is expected to greatly increase the availability of MAHLE accessories and spare parts for customers, including its innovative X20 and X35 Systems, Range Extender, and eShifters.

    The MAHLE team believes Bike Difusion’s extensive sales partner network will help its customers feel much more supported in experiencing their eBike systems and accessories, and will also enable the brand to reach a larger number of cycling enthusiasts.

    MAHLE SmartBike Systems looks forward to an enriching journey as it continues to lead and expand in the e-bike market.

    For more information:

    MAHLE Website: https://mahle-smartbike.com/
    Bike Difusion Website: https://www.bikedifusion.com/

    MAHLE SmartBike Systems

    MAHLE SmartBike Systems is the specialized division for the design and development of drive systems for electric bicycles of the German MAHLE Group, an international leader in sustainable mobility solutions for the present and the future.

    The team, of more than 150 people, is made up of software and hardware engineers, industrial and electronic engineers, quality specialists, 3D designers, creative, production and materials experts and a long list of professionals to which are added another 80 people distributed in the different centers of the group in Spain, Germany, and Asia.

    With Palencia as the headquarters of this great project, MAHLE SmartBike Systems brings together the R&D, Marketing, Operations and Sales activities of MAHLE in the electric bicycle industry.

    MAHLE ultra-light and compact systems, consisting of the motor, batteries, controllers, components, and all types of intelligent solutions for electric bicycles, are integrated and perfectly interconnected with each other to offer the rider a fully customized experience. For all these features, more than 80 brands worldwide, including those whose innovation is revolutionizing the cycling industry, incorporate MAHLE drive systems as the perfect choice in terms of integration, cost and efficiency for electric mobility.

  8. MAHLE: Meet the Future of eBike Control: The Duo Remote

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    MAHLE SmartBike Systems expands its range of accessories for X20 with the Duo device. This new remote allows the eBike rider to have full control on the system without moving their hands from the handlebars.

    Duo has two buttons whose operation is very simple: the upper button raises the assistance level of the system with a short press and, if it has lights, the rider can turn them on and off with a longer press. The lower button, on the other hand, decreases the assistance level with a short press and activates the “Walk Assistance” mode with a long press.

    This device for flat handlebar is an ideal accessory for both urban commuting and off-road riding. In addition, the new MAHLE SmartBike System remote needs no batteries – its power comes from the eBike battery.

    The new Duo joins the other accessories compatible with the X20 System: eShifters, PulsarONE and Range Extender e185. MAHLE SmartBike Systems is committed to the safety and comfort of cyclists, which is why the development of new accessories always occupies an important place in our product portfolio.

    For more information:
    Duo website: https://mahle-smartbike.com/duo-remote/
    Accessories website: https://mahle-smartbike.com/accessories/
    MAHLE SmartBike Systems website: https://mahle-smartbike.com

    MAHLE SmartBike Systems

    MAHLE SmartBike Systems is the specialized division for the design and development of drive systems for electric bicycles of the German MAHLE Group, an international leader in sustainable mobility solutions for the present and the future.

    The team, of more than 150 people, is made up of software and hardware engineers, industrial and electronic engineers, quality specialists, 3D designers, creative, production and materials experts and a long list of professionals to which are added another 80 people distributed in the different centres of the group in Spain, Germany, and Asia.

    With Palencia as the headquarters of this great project, MAHLE SmartBike Systems brings together the R&D, Marketing, Operations and Sales activities of MAHLE in the electric bicycle industry.

    MAHLE ultra-light and compact systems, consisting of the motor, batteries, controllers, components, and all types of intelligent solutions for electric bicycles, are integrated and perfectly interconnected with each other to offer the rider a fully customized experience. For all these features, more than 80 brands worldwide, including those whose innovation is revolutionizing the cycling
    industry, incorporate MAHLE drive systems as the perfect choice in terms of integration, cost and efficiency for electric mobility.

  9. Mahle strengthens its 2024 event activities

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    MAHLE SmartBike Systems expands its activities in the industry, attending several major Bike Festivals in 2024, including a few in collaboration with its partners around the world. 

    At all these events, MAHLE will be presenting technologies and innovations for the eBike industry. This includes the cutting-edge X20 and X35+ Systems, newly launched accessories, like the e185 Range Extender, and the latest features added in My SmartBike App.

    Its experts will be on-site to explain in detail the products and the technology that support MAHLE systems, and once again will offer booth visitors the opportunity to test the most innovative eBikes in the market, ePowered with MAHLE SmartBike Systems.

    MAHLE will be in attendance at the following Bike Festivals:

    Ebikedays: April 26-28, 2024, München, Germany.
    Bike Festival Garda Trentino: May 02-05, 2024, Riva del Garda, Italy.
    Eurobike: July 03-07, 2024, Frankfurt, Germany.
    Sea Otter Europe: September 20–22, Girona, Spain.
    ROC D’Azur: October 10-13, Fréjus, France.

    This 2024 event activity is reinforced with MAHLE’s participation in B2B exhibitions in collaboration with its distribution partners.

    The season started with Velofollies, 2024 with partner Codagex, and continued with participaction in Cycling World Europe on March 15-17, Düsseldorf, Germany with Sport Import. 

    Attending these events aligns with the brand’s mission to bring MAHLE SmartBike Systems technology closer to users, who can visit the MAHLE booth to improve their riding experience. Learn more.

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