LEVA-EU member MAHLE Smartbike Systems has introduced their new product Gateway, a compact interface that opens the door to broader compatibility across the eBike ecosystem, empowering manufacturers to create more connected, efficient eBikes.
This innovative interface converts battery voltage to power additional components while implementing the CAN protocol for integrated communication. The system features voltage conversion, CAN communication, a compact design weighing just 142 grams, and easy integration capabilities with installation inside the top tube.
The first Gateway integration powers Pinion SmartShift directly from the eBike battery, eliminating the need for a dedicated battery and reducing weight. This ensures continuous operation and simplifies the integration process, paving the way for smarter, more versatile eBikes.
You can find out more details about the MAHLE Gateway in the video below.
Leading brands such as Schindelhauer Bikes, Nørdic Bikes, Konrad Bikes, and URWAHN Bikes will soon offer models featuring Gateway, setting a new standard for eBike connectivity and efficiency.
LEVA-EU member MAHLE SmartBike Systems has been awarded the prestigious iF Design Award 2025 for its innovative XS System, highlighting once again the company’s commitment to design excellence and sustainability in urban mobility.
This important recognition, awarded by one of the world’s most prestigious design awards, underlines the relevance of the XS System in the eBike industry.
Minimalist design revolutionizes urban mobility
The XS System has been awarded for its lightweight, versatile and highly functional design. Weighing just over one kilogram, the eX1 external battery is compatible with any type of bicycle, offering discreet and efficient integration. In addition, it includes USB-C charging through the Energy Hub, which enhances the user experience, ensuring convenience and efficiency.
Innovation and sustainability
The iF Design Award jury highlighted the positive impact on sustainability and the innovative approach of the XS System for urban mobility. With a solution that optimizes design and material consumption, MAHLE has succeeded in creating a system that is not only efficient and powerful, but also minimizes its ecological footprint, reaffirming the company’s commitment to a greener future.
Global recognition and commitment to the future
This award adds to MAHLE’s other major achievements, such as the Design & Innovation Award 2025, consolidating its position as a leader in the field of electric bicycle technology. The iF Design Award 2025 received a total of 10,651 entries in 82 categories from 66 countries, evaluated by 131 expert jurors. This recognition reinforces the importance ofinnovation in the design and sustainability of MAHLE products.
XS System availability and customization
The XS System is now available on the market and offers bicycle manufacturers the possibility of incorporating an advanced solution that allows customization according to user needs, without compromising efficiency or performance.
MAHLE SmartBike Systems is the specialized division for the design and development of drive systems for electric bicycles of the German MAHLE Group, an international leader in sustainable mobility solutions for the present and the future. The team, of more than 150 people, is composed of software and hardware engineers, industrial and electronic engineers, quality specialists, 3D designers, creative, production and materials experts and a long list of professionals to which are added another 80 people distributed in the different centers of the group in Spain, Germany and Asia.
With Palencia as the headquarters of this great project, MAHLE SmartBike Systems brings together MAHLE’s R&D, Marketing, Operations and Sales activities in the electric bicycle sector. The ultralight and compact MAHLE systems are composed of the motor, batteries, controllers, components and all kinds of intelligent solutions for electric bicycles and are perfectly integrated and interconnected with each other to offer the rider a fully customized experience. For all these features, more than 80 brands worldwide, including those whose innovation is revolutionizing the cycling industry, incorporate MAHLE drive systems as the perfect choice in terms of integration, cost and efficiency for electric mobility.
LEVA-EU member Mahle SmartBike Systems saw its X30 System and the XS System receive high recognition from the prestigious bike-industry awards body.
The Design and Innovations Awards 2025 had great praise for both systems (launched in 2024) which won awards in the “Components Road” category
X30 System, an innovation that redefines electric assistance
“The MAHLE X30 system combines intelligent assistance, compact design and advanced connectivity to deliver a natural pedalling experience, tailored to the individual rider.”
Its compact design, light weight and capability bring efficient performance while preserving a natural riding experience, with its discreet integration being ideal for premium eBikes.
XS System, is recognised for revolutionising urban mobility
“The MAHLE XS system redefines eBike technology with simplicity, versatility and minimalist design, offering intuitive assistance, unobtrusive integration and advanced customisation for any type of bike.”
Thanks to its lightweight and versatile design the XS System is a revolution for urban mobility,its eX1 external battery weighs just over a kilo, is a functional match for all types of bike, delivering on simplicity with discreet integration. Its Energy Hub includes USB-C charging for enhanced user convenience and efficiency.
The latest 2025 awards for Mahle follows on from its 2023 success when the brand’s X20 system won a Design and Innovation award for being “considered the lightest eBike system on the market”.
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Revolutionizing eBike Integration
•Setting a new standard for eBike system integration by offering unprecedented freedom in bicycle design •External battery eX1 becomes the sole power source, providing ample energy for daily use applications •Smaller, more efficient batteries promote sustainability by reducing resource consumption •Benchmark power-to-weight ratio •Integration with MAHLE X20 or X30 drive units •Compatible with the full MAHLE SmartBike Systems Ecosystem
MAHLE SmartBike Systems unveils its new XS System setting a new standard for eBike system integration by offering unprecedented freedom in bicycle design. The XS system simplifies eBike integration by eliminating the need for a large internal battery, instead utilizing the compact eX1 external battery as the exclusive energy source. Paired with MAHLE X20 or X30 motors, the system boasts a weight of just 2.5 kilograms with the X20, generating as much torque as a 55 Nm mid-drive. The XS System is compatible with the full MAHLE Ecosystem and is already available in the market.
“Our passion for innovation and commitment to cyclists inspire us to continually push boundaries. With the XS system, we have distilled the eBike down to its most essential elements, delivering unmatched value,” said Jochen Sommer, General Manager of MAHLE SmartBike Systems. Battery integration has long posed a challenge for bike manufacturers due to size and assembly complexities. MAHLE’s XS system solves this by offering a streamlined eBike setup powered entirely by a 1kg external battery, which conveniently fits in a standard water bottle cage. In addition, the newly developed Smart Motor Controller can be mounted inside or outside the frame, allowing for minimalistic, unobtrusive integration—making it possible to use standard muscular bike frames to create fully functional eBikes.
Without sacrificing performance, the XS system is comprised of only the essential components: the eX1 External Battery, XS Smart Controller, X20 or X30 Hub Drive Unit, and a Torque or PAS (Pedal Assist) Sensor. This minimalism reduces the system’s environmental footprint by downsizing components and simplifying the system’s architecture. Furthermore, its ease of maintenance and broad range of accessories provide limitless customization opportunities.
The eX1 battery fits perfectly for daily use, offering over 170Wh of capacity. “In our research, we found that even less than 100Wh are sufficient for most daily activities —urban commuting, short rides—so we focused on optimizing for what riders need. The result is XS: a light, efficient system that perfectly suits everyday use,” said Marco de la Serna, Head of Product, Strategy, and Business Development at MAHLE SmartBike Systems.
Additionally, the eX1 battery serves as a Range Extender for any existing MAHLE X20 or X30 system and as a power bank to charge devices such as phones or laptops thanks to a USB-C port integrated in the Energy Hub charger, which comes along with the system.
The XS system also integrates with the expansive X-series accessory line, enhancing both performance and user experience. Customization is nearly limitless, with optional accessories like the Duo, eShifters, and Pulsar ONE, among others, available for added functionality.
Users can also connect to the MAHLE Digital Ecosystem via their eBike, laptop, smartphone, or Apple Watch, opening the door to the present and future of the smartbike revolution. The MAHLE digital ecosystem enables a multitude of functionalities, providing a perfect symbiosis between user and eBike.
Using the system is very intuitive. With an intuitive control, riders can power on the system, switch between assistance modes, and monitor battery levels directly from the interface atop the eX1 External Battery. The system also offers automatic assistance, enhancing ease of use.
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On September 6th, e-bike drive systems provider MAHLE launched the MAHLE Energy Hub, a new platform that upgrades its External Battery eX1.
MAHLE’s Energy Hub boosts its External Battery eX1 (formerly known as Range Extender e185) to be even more convenient for users, easing its charging while transforming it into a multi-functional energy source that can be shared by other devices.
The brand describes its MAHLE Energy Hub as “the best travel partner” for charging anytime and anywhere, including inhospitable places off the beaten track. It makes the External Battery eX1 more versatile, even in the off-season, enabling it to be used as a high-capacity power bank.
The Energy Hub comes with a standard USB-C cable and protective cover. Here are its specifications.
More information about the MAHLE Energy Hub can be accessed here.
Comments Off on MAHLE presents its Shop Training Program
The e-bike drive systems manufacturer will run dealer training across nine European countries from October 2024
The trainings will start in October 2024.
More than 50 training sessions will be held at in the markets of Spain, Portugal, Austria, Germany, Switzerland, France, Belgium, Luxembourg, and Italy.
Registration for these trainings will be 100% electronic through the Eventbrite platform.
The innovative MAHLE X35, X20, and X30 Systems will be the main protagonists of the content of these trainings.
MAHLE is pleased to announce the launch of its new Shop Training Program, designed to offer specialized training starting in October 2024. This program aims to train participants in the use and operation of the most advanced MAHLE Systems.
Program Details:
Duration: From October 2024
Number of trainings: 51 sessions
Countries: Spain, Portugal, Austria, Germany, Switzerland, France, Belgium, Luxembourg, and Italy.
Participants will have the opportunity to deepen their knowledge and application of the innovative MAHLE X35, X20, and X30 Systems, which will be the protagonists of the content of these trainings. In addition to this, the stores will have the opportunity to be part of the exclusive store locator on the MAHLE website, along with the PRO partner certification, which entitles them to attend to any need that end users may have regarding the “X” systems.
MAHLE SmartBike Systems is the specialized division for the design and development of drive systems for electric bicycles of the German MAHLE Group, an international leader in sustainable mobility solutions for the present and the future. The team of more than 150 people is made up of software and hardware engineers, industrial and electronic engineers, quality specialists, 3D designers, creatives, production and materials experts and a long list of other professionals, in addition to a further 80 people at the group’s various sites in Spain, Germany and Asia.
With Palencia as the headquarters of this major project, MAHLE SmartBike Systems brings together MAHLE’s R&D, Marketing, Operations and Sales activities in the electric bicycle sector. MAHLE’s ultra-light and compact systems consist of the motor, batteries, controllers, components and all kinds of intelligent e-bike solutions and are seamlessly integrated and interconnected with each other to offer the rider a fully customized experience.
For all these features, more than 80 brands worldwide, including those whose innovation is revolutionizing the cycling industry, incorporate MAHLE drive systems as the perfect choice in terms of integration, cost and efficiency for electric mobility.
Comments Off on MAHLE SmartBike Systems launches its new system X30
MAHLE SmartBike Systems, the eBike company of automotive component supplier MAHLE, has launched its new X30 drive system for eBikes.
The new MAHLE X30 consists of motor, battery, HMI (human machine Interface) and other components and extends the X-Series system platform. The highlight is the new motor. This is a robust and functional unit that maintains the light, sport, and intelligent DNA characteristic of all MAHLE products, offering both balanced and versatile assistance. This new hub motor is designed to provide great performance on any terrain, with a 45 Nm torque (compared to a mid-drive motor) and weighs just 1.9kg. The MAHLE X30 has therefore set a new standard for hub motors and has once again revolutionized the market for lightweight eBike systems. Its highly advanced technology makes it suitable for all riders, whether on the road, in the city or on tracks. It is even suitable for kids eBikes. The new MAHLE X30 is also compatible with all the components, accessories, and digital environment of the MAHLE X20 system, which means that the complete system can be equipped with Pulsar ONE, eShifters, HMI, iX2 or iX3 batteries and External Battery eX1 (e185).
As a leading supplier of lightweight eBike solutions with many years of development experience, MAHLE SmartBike Systems is committed to development and innovation. With MAHLE X30, the company has launched a versatile, robust, functional and technologically advanced system that will markedly change the world of lightweight eBike systems. MAHLE X30 System combines lightweight innovation with robust versatility, providing individual support for diverse riding conditions and significantly improving the riding experience.
New motor, same ecosystem:
MAHLE X30 System can be integrated perfectly with the X20 components and existing digital ecosystems, guaranteeing uncompromising compatibility. This compatibility enables seamless upgrades and access to advanced features, maintaining consistent performance across the X Series.
The design of this rear hub motor allows for perfect system synergy as a result of lower energy losses, increasing energy efficiency by 15% compared with a middrive motor, allowing the user’s activity to be extended in an environmentally friendly way up to a distance of almost 190 km.
In addition, the versatility provided by the X Series platform allows bicycle brands to build eBikes with a pedal assist sensor or with a cadence and torque sensor, creating different riding experiences.
One of the innovations of this system is that the installation of the torque sensor allows for a much more precise watt analysis, enabling the motor to respond to the rider’s needs at all times. Also, our technology together with AI and machine learning means that the eBike learns from the rider’s behavior and adapts to both riders and their environment.
The MAHLE X30 System is customized according to the DNA of the bike brand that implements it on its models, as well as by discipline and, customer philosophy. The motor mapping is defined together with the manufacturer concerned and implemented on the eBikes at the end of the production line. This leads into a special bike and riding experience on each different brand, behaving differently even when using the same system.
The launch of the new MAHLE X30 System is associated with renown partners in the bike industry such as Bianchi in road, Husqvarna in kids and Stevens in urban, among others.
Comments Off on MAHLE SmartBike Systems launches new portal for dealers
The MAHLE Digital Ecosystem is a new all-in-one solution for MAHLE’s dealer network
MAHLE SmartBike Systems’ dealer portal includes exclusive functionalities and dealer-oriented content with sections catering to maintenance, working tools, troubleshooting, updates to firmware, and dealer support. An introductory video of the new portal can be found here.
The portal will also provide access to the MAHLE Academy and an online shop, live training subscriptions, software updates, and a catalog.
MAHLE’s dealers will be able to access the portal online on dealer.mahle-smartbike.com using the same log-in credentials that they use for the My SmartBike and SmartBike Lab apps.
Companies that haven not registered yet as a dealer online can create an account on the login page. Once the account email has been validated for registration, MAHLE can confirm dealer status and grant access to their dealer portal.
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The My SmartBike application brings new features for its users, both for the cyclist and bicycle brands equipped with MAHLE systems.
What all these new features have in common is the ability to offer a greater personalisation of the application, to give the cyclist a more attractive environment within which he/she can feel more identified, as well as to further personalise the way of riding with his/her eBike.
My SmartBike App available for Apple Watch
My SmartBike App can now be controlled through any Apple Watch model, allowing the user to start, stop and view a summary of their activity. They can also change the level of assistance or view other basic metrics such as battery status, heart rate or time en route, making it a perfect feature for urban users. The user must have the My SmartBike app open in the background to be able to use the Apple Watch together with the eBike.
Anti-theft
Another new feature of this update is the possibility of locking the electrical system assistance via the My SmartBike App. This new functionality is an excellent security complement to the manual lock.
Choose how to start your journey
With this new functionality, the rider will be able to configure how their electric bike starts, allowing them to select the level of assistance, the status of the lights, the configuration of the motor maps or if they want to use the Smart Assist to worry only about enjoying the route. This functionality depends on the user’s eBike model and the country where he/she is located.
My SmartBike App now more immersive
The customisation of the application environment with the bicycle manufacturer’s logo and colours allows the user to feel more identified with their tastes and enjoy a complete brand experience.
MAHLE SmartBike Systems is the specialized division for the design and development of drive systems for electric bicycles of the German MAHLE Group, an international leader in sustainable mobility solutions for the present and the future.
The team, of more than 150 people, is made up of software and hardware engineers, industrial and electronic engineers, quality specialists, 3D designers, creative, production and materials experts and a long list of professionals to which are added another 80 people distributed in the different centers of the group in Spain, Germany, and Asia.
With Palencia as the headquarters of this great project, MAHLE SmartBike Systems brings together the R&D, Marketing, Operations and Sales activities of MAHLE in the electric bicycle industry.
MAHLE ultra-light and compact systems, consisting of the motor, batteries, controllers, components, and all types of intelligent solutions for electric bicycles, are integrated and perfectly interconnected with each other to offer the rider a fully customized experience. For all these features, more than 80 brands worldwide, including those whose innovation is revolutionizing the cycling industry, incorporate MAHLE drive systems as the perfect choice in terms of integration, cost and efficiency for electric mobility.
