Tag Archive: Mahle

  1. VAN RYSEL´s most ambitious project equipped with MAHLE M40

    Comments Off on VAN RYSEL´s most ambitious project equipped with MAHLE M40

    VAN RYSEL, the premium cycling brand born in Flanders, presents the FTP² concept bike at VeloFollies (Lille, France).

    This radical prototype is designed to double riders’ Functional Threshold Power (FTP) and deliver the thrill of pro-level speed.

    Not for sale, FTP² is a bold statement of innovation, showcasing what’s possible and inspiring the future of cycling.

    Designed for speed

    Developed over several years with partners like Swiss Side and MAHLE SmartBike Systems, FTP² is equipped with a custom MAHLE M40 motor that breaks free from conventional e-bike speed limits to explore extreme performance.

    High-end components complete the concept:

    • Drivetrain: SRAM Red AXS with Praxis carbon cranks
    • Wheels: SWISS SIDE Hadron³ 850 for maximum aerodynamic efficiency

    The result: intelligent power management, precision control, and safety at unprecedented speeds.

    “With FTP², we stepped outside traditional frameworks to explore extreme performance in a controlled way. Every component was designed as part of a single system to push boundaries.”
    — Wim Van Hoecke, FTP² Project Manager & VAN RYSEL E-Bike Product Manager.

    Engineered Around the MAHLE M40

    At the core of the FTP² concept lies the MAHLE M40 motor, uniquely developed for this project to explore a new dimension of performance.

    By amplifying the rider’s input beyond conventional limits, the M40 enables the FTP² to investigate extreme speed scenarios in a controlled environment, serving as a rolling laboratory for future e-road and high-performance e-bike applications.

    The seamless integration of the motor within the carbon frame underlines how advanced electric assistance can coexist with pure performance, aerodynamics and system-level design.

    A Rolling Laboratory for Future Innovation

    More than a concept bike, FTP² is a technological demonstrator designed to challenge existing frameworks and inspire future developments across the cycling industry. From the fully integrated cockpit and proprietary electronics to the radical shoe–pedal interface and advanced aerodynamic textiles, every element has been conceived as part of a single ecosystem.

    While FTP² will not be commercialised, the knowledge gained from this project will directly influence future product development, redefining how performance, safety and electric assistance can be combined at the highest level.

  2. MAHLE improves dealer services in Austria and Germany

    Comments Off on MAHLE improves dealer services in Austria and Germany

    Source: MAHLE SmartBikes

    The LEVA-EU member has announced a new logistics process for accelerating warranty deliveries in Germany and Austria.

    The new logistics initiative is being introduced to reduce delivery times for warranty replacement components, enabling dealers in Germany and Austria to receive batteries more quickly and improve service efficiency for riders.

    Under the updated process, dealers will continue to request and manage warranty replacements as they have previously. The primary improvement is significantly shorter delivery times, whoch enables the downtime of riders to be minimized.

    Initially, the accelerated logistics will cover both internal and external batteries for warranty replacements in the German and Austrian markets. Plans are already in place to expand the faster delivery process to additional system components, further strengthening after-sales support for dealers in the region.

    The initiative reflects a broader commitment to enhancing service efficiency and ensuring timely support for customers across Europe.

  3. How MAHLE is transforming Palencia with sustainable mobility

    Comments Off on How MAHLE is transforming Palencia with sustainable mobility

    Source: MAHLE SmartBike Systems

    LEVA-EU member MAHLE SmartBike Systems’ Director of Strategy and Business Development, Marco A. de la Serna, was interviewed by Spanish media Diario Palentino about how the company is improving the city of Palencia with various initiatives.

    MAHLE SmartBike Systems’ operation and R&D centre is situated in the Spanish city, where it develops lightweight and efficient micromobility solutions to scale globally. From this work, the centre creates processes to reduce environmental impact, encourage regular bicycle use, as well as generate a skilled workforce for the region.

    On a wider business and educational scale, the brand has spoken of strengthening of its partnerships with local universities (Salamanca and Valladolid) and institutes, enabling local talent to be employed by its team. Furthermore, it is working on establishing the Cycling Roundtable for Castilla y León, a project which aims to bring administrations, businesses and cycling groups to progress regulations, standardisation and awareness initiatives in the Spanish region.

    With these developments, MAHLE states its intention of making Palencia a benchmark for sustainable urban mobility with local employment and investment opportunities, by inviting administrations, citizens and companies to collaborate with them.

    The Diario Palentino interview marks another highlight of a successful year for MAHLE Smart Bike Systems, with key achievements including:

  4. MAHLE system featured in innovative steel e-MTB

    Comments Off on MAHLE system featured in innovative steel e-MTB

    Source: El Confidential

    Picture credit: Abums / El Confidential

    Basque brand Abums’ electric mountain bike has made the news in Spain, with its debut model, the Model One, believed to be the first known steel-frame e-MTB to incorporate a fully integrated battery. LEVA-EU member MAHLE’s 800 Wh battery powers the bike – one of the first models to use the MAHLE M40 full power mid-drive system, which delivers intuitive, controlled performance on any terrain.

    The new handcrafted electric mountain bike from Basque manufacturer Abums is drawing industry attention for its steel construction, integrated battery system, and early adoption of MAHLE’s latest mid-drive motor technology. The company’s debut model, the Model One, stands out as the first known steel-frame e-MTB to incorporate a fully integrated battery – an approach that contrasts sharply with the external battery solutions typically used in steel builds.

    Developed by a team of three engineers and an industrial designer, the Model One combines traditional craftsmanship with advanced performance features. Central to the bike’s capabilities is the recently released MAHLE M40 mid-drive motor, a high-torque system offering up to 105 Nm and 850 W peak power. Abums is among the first brands to implement the M40, paired with MAHLE’s 800 Wh battery, which is seamlessly housed within the frame’s downtube. The bike also incorporates high-pivot rear suspension, long-travel enduro geometry, and a mullet wheel setup, underscoring its premium, performance-oriented design. With limited, made-to-order production and pricing from €11,900, the Model One positions Abums as a niche yet innovative entrant in the evolving e-MTB market.

  5. MAHLE participates in Palencia sustainable mobility event

    Comments Off on MAHLE participates in Palencia sustainable mobility event

    Source: MAHLE

    Marco A. de la Serna, Head of Strategy and Business Development at LEVA-EU member MAHLE SmartBike Systems, spoke at the recent “Palencia se mueve. Sustainable Mobility” event.

    Translating as “Palencia is on the move. Sustainable Mobility”, the event was organised by El Norte de Castilla at the Lecrác Cultural Centre. The session brought together municipal representatives and industry experts to explore the challenges and opportunities facing medium-sized cities like Palencia in their transition towards cleaner, more efficient and people-centred mobility models. Marco shared MAHLE’s perspective on the bicycle as a key tool for urban transformation, highlighting that every kilometre travelled by bike is a step towards a more human-centred city. The event also highlighted the value of local talent and Palencia’s potential to become a testing ground for new cycling technologies.

    Marco stated: “At MAHLE SmartBike Systems, we are deeply committed to supporting Palencia in its journey toward more inclusive and sustainable mobility. We believe there is a real opportunity for the city to become a benchmark in urban transformation—provided that the right policies are implemented to embrace all forms of mobility, rather than limiting emerging alternatives. We’re proud to be considered a relevant stakeholder in this strategic dialogue and will continue working to ensure that technology helps build cities that are more accessible, equitable and people-focused.”

  6. MAHLE featured in new Sants eMTB range

    Comments Off on MAHLE featured in new Sants eMTB range

    Source: MAHLE

    Sants has launched its latest electric mountain bike range with the LEVA-EU member’s MAHLE M40 System, delivering 105 Nm of torque in a compact and lightweight design, integrating an 800 Wh battery, elevating these models to bring high precision, control, and endurance across challenging terrain.

    The system’s smooth, adaptive assistance responds intuitively to each rider’s pedalling style, while Sants’ carefully designed geometry and component selection ensure agile handling and long-term reliability. Riders can further customise assist levels and access real-time ride data through MAHLE’s My Smartbike app, enhancing both connectivity and efficiency.

    At the forefront of the new Sants range is the Sants E SF 4.0, which combines advanced engineering with intelligent pedal assistance for riders seeking control and performance on every trail. The MAHLE M40 System incorporates a high-resolution speed sensor capable of detecting changes within less than 3 cm, alongside torque and cadence sensors for near-instant response to every pedal stroke. Its dynamic control logic fine-tunes power output in real time to provide smooth and natural assistance that’s tailored to the rider’s style.

    Sants’ new eMTB range promises a blend of precision, power, and endurance that is engineered for the wild and powered by MAHLE.

    A video showcasing its powerful performance can be accessed on MAHLE Smart Bike Systems’ LinkedIn page.

  7. MAHLE-powered brand Schindelhauer opens space in Berlin

    Comments Off on MAHLE-powered brand Schindelhauer opens space in Berlin

    Source: MAHLE

    The Schindelhauer Bikes Space has officially opened in the German capital – the first time the brand is showcasing its entire portfolio, including e-bikes powered by LEVA-EU member MAHLE, in a shop-by-shop format. More than a conventional retail store, the 700-square-metre venue has been conceived as a concept space of design, sustainability, and cycling culture coming together for a new chapter in urban mobility.

    Visitors to the Schindelhauer Bikes Space can explore, configure, and test ride models including Emilia, Emil, Arthur, and Antonia — all equipped with MAHLE SmartBike Systems. The models exemplify the brand’s commitment to combining timeless design with cutting-edge electric technology.

    Developed in partnership with BICICLI Cycling Solutions, the new Schindelhauer Bikes Space integrates retail, mobility consulting, and a workshop under one roof. The initiative reflects the brand’s forward-looking approach to sustainable transportation and the evolving role of physical spaces in promoting urban mobility.

    “We want to get people excited about urban mobility, and the best way to do that is to let them touch the bikes, test ride them, and feel the passion behind them,” said Martin Schellhase, CEO of Schindelhauer Bikes.

    Representatives from MAHLE SmartBike Systems, whose lightweight and efficient e-bike technology powers several Schindelhauer models, have highlighted the collaboration as a prime example of innovation in sustainable mobility.

    Located at Friedrichstraße 67–70 in Berlin, Germany, the Schindelhauer Bikes Space invites locals and visitors alike to experience firsthand how its models, powered by MAHLE, are shaping the future of city cycling.

  8. MAHLE marks a successful summer with industry accolades

    Comments Off on MAHLE marks a successful summer with industry accolades

    Source: MAHLE Smartbike Systems, Cycling Electric

    The cargo bike MONoPOLE No O1, powered by the LEVA-EU member’s X35 System, won at the Core77 Design Awards, and MAHLE systems were prominently featured in Cycling Electric’s Electric Road Bike Shortlist.

    The MONoPOLE No O1, equipped with the MAHLE X35 drive system, was awarded a Pro-Notable Distinction in the Transportation & Mobility category at the 2025 Core77 Design Awards. The compact cargo e-bike received great praise for its innovative design and its ability to transform urban mobility.

    Further notable achievements this summer are seen in Cycling Electric’s 2025 buyer guide on best electric road bikes, featuring the following diverse models that share a common theme of being equipped with MAHLE systems: ORBEA Gain Endurance, Ribble Cycles Allroad SL e and VAN RYSEL E-EDR AF 105. MAHLE is delighted that its systems have been highlighted in this feature as a testament to them complementing electric road bikes with lightweight and seamless performance.

    These latest accolades of MAHLE systems in urban and road scenarios reinforce the power of the brand’s versatility in optimizing sustainable mobility solutions for the electric two wheeler industry.

  9. MAHLE to expand on its e-bike R&D capabilities

    Comments Off on MAHLE to expand on its e-bike R&D capabilities

    Source: Bike Europe

    LEVA-EU member MAHLE has announced new plans to invest millions into its e-bike sector after it was reported as being highly successful in its 2024 financial overview.

    MAHLE SmartBike Systems will invest millions more to innovate solutions in improving e-bike efficiency and performance, with its CEO Arnd Franz stating that “the e-bike sector was their standout success, supplying more than 60 e-bike brands across all segments.”

    Although MAHLE originates in the automotive industry, which is experiencing regulatory obstacles and market uncertainty, the company is looking to work on new non-automotive applications, such as e-bikes, where MAHLE’s subsidiary, SmartBike System, entered the market successfully.

    Investment plans to triple R&D capacity

    The R&D centre of MAHLE SmartBike Systems is based in Palencia, Spain. Its director of strategy and business development, Marco Antonio de la Serna, said the following in a recent interview: “We invest significantly in e-bike development to maintain a leading position in the market and offer cutting-edge products to our customers.”

    MAHLE currently invests between €10-12 million into R&D each year at its headquarters which employs approximately 150 professionals that are mostly mechanical, electrical and computer engineers. To increase MAHLE’s work for the e-bike sector, its R&D centre will receive an additional investment of €4 million to triple the design and marketing of its e-bike drive systems.

    Additional MAHLE H1 developments

    This announcement is the latest news to come out of MAHLE in its efforts to improve global sustainable mobility, following the launch of its first full power mid-drive and the one year anniversary of its global biomobility center in Brazil.