Tag Archive: Mahle

  1. Strong support for Eurobike 2026

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    Source: Eurobike

    Eurobike’s dialogue process with mobility and bike industry players, which was put in motion earlier this year, is providing “strong feedback and fresh ideas” according to the show’s organisers Fairnamic in a recent update. The discussions are paving the way for the trade show’s future as a platform which fully reflects the wider world of light mobility.

    LEVA-EU will be present at the 2026 show with a stand in Hall 12, and will be presenting our traditional information meeting at lunchtime on Thursday 25 June. We are actively involved in Eurobike’s efforts to set out the course for the show after 2026, with our belief that the bicycle and light electric vehicle (LEV) industries can reinforce each other and stimulate innovation central to our expectations for the show’s future.

    The value of meaningful dialogue

    Philipp Ferger, Managing Director of Fairnamic GmbH, said,“We try to speak with as many representatives of the industry as possible. The industry is undergoing transformation. This makes a leading trade fair like Eurobike all the more important, as it serves as a global point of reference and platform for exchange. Above all, Eurobike 2026 will also mark the communications starting point for the new leading-trade-fair concept developed together with the industry, which is set to launch in 2027. We are pleased that key players are already backing us this year by presenting their innovations.”

    The 2026 edition will be spread across three exhibition hall levels and the outdoor area, with major industry brands taking part. Fairnamic states that, “this underscores the commitment of strong players from the entire value chain, from components and drive systems to full-service providers as well as mobility and infrastructure solution providers. A compact hall concept with the theme worlds of Sports & Performance, Leisure & Ecomobility and Global Sourcing provides clear guidance for visitors.”

    Arnd Franz, CEO of the Mahle group of which LEVA-EU member Mahle Smartbike Systems is a part of, outlined his company’s view on the value of Eurobike: “For over ten years, we have been successful in providing complete systems comprising drive units, batteries, displays, software and digital services for city, gravel and road bikes. Today, there are just under a million e-bikes on the road worldwide fitted with Mahle products. At this year’s Eurobike, we are presenting our range of current drive systems, including our latest M40 for e-mountain bikes, which can also be fully integrated into our Smartbike ecosystem. We are using the trade fair for strategic discussions with our partners and, in the demo area, we are demonstrating how Mahle is helping to shape the development of the industry through system expertise and targeted innovations.”

    2026 program highlights

    • The opening day will see the presentation of the Eurobike awards.
    • The Business Days will feature a range of thematic summits, addressing key industry topics including new materials, sustainable manufacturing, urban logistics and more.
    • Daily product presentations will offer insights into innovations, and a Trend Lounge will be available.
    • Numerous networking formats supporting dialogue and exchange between industry, retail and political entitites.
    • The Retail First program makes its debut, tailored to specialist retailers, wholesalers and distributors.

  2. MAHLE SmartBike Systems Introduces New M40 Features

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    Source: MAHLE

    Smarter Power, Better Control

    LEVA-EU member MAHLE SmartBike Systems expands the capabilities of its M40 eMTB system with a new generation of intelligent riding features designed to enhance control, efficiency, and rider confidence on technical terrain.

    The latest update introduces Smart Assist and Traction Control, two new functions that further refine the riding experience, alongside existing technologies such as Dynamic Overrun and Auto Hold. Together, these features reinforce MAHLE’s philosophy of delivering a natural ride feel through intelligent automation, without adding complexity for the rider.

    Smart Assist

    Support That Adapts to Your Ride

    Smart Assist introduces a dynamic automatic mode that continuously adapts assistance based on rider input and terrain conditions. Instead of switching between support levels, the system automatically adjusts power delivery to maintain a smooth and natural ride.

    The system analyzes multiple parameters in real time, including rider power, cadence, speed, and terrain gradient. Based on this data, Smart Assist delivers the appropriate level of support, whether riding on flat terrain, technical climbs, or changing trail conditions.

    This dynamic approach eliminates the need for frequent mode changes, allowing riders to focus entirely on the trail. The result is a more intuitive and fluid riding experience, particularly in MTB environments where terrain changes rapidly.

    Smart Assist is also highly configurable. OEMs can fine-tune parameters to match each bike’s intended use, while riders can personalize the experience via the app or HU+ by adjusting:

    • Assistance ratio
    • Maximum power
    • Acceleration behavior

    This flexibility allows Smart Assist to accommodate a wide range of rider profiles, from sporty, performance-focused riders to those seeking maximum comfort and support.

    Beyond improving ride quality, Smart Assist also optimizes energy efficiency, helping extend battery range by delivering power only when needed.

    Traction Control

    Climb with confidence

    Traction Control enhances rider confidence by preventing rear-wheel slip on loose, wet, or uneven terrain. The system continuously monitors traction and adjusts motor torque in real time to maintain control and forward momentum.

    The M40 system uses a high-resolution rear-wheel speed sensor capable of measuring wheel position 84 times per rotation. Combined with torque, cadence, and motor data, the system can detect traction loss with high precision.

    When slip is detected, the system automatically regulates torque output to prevent power spikes that could cause wheel spin. This ensures smoother power delivery and improved stability on technical climbs and challenging surfaces.

    Traction Control operates seamlessly in the background and activates only when needed, preserving a natural ride feel while enhancing control in demanding conditions.

    The feature integrates fully with Smart Assist and other M40 technologies, creating a cohesive riding experience where power delivery adapts continuously to both rider input and terrain.

    Features available since launch, enhanced.

    Dynamic Overrun

    Extra Momentum When It Matters

    Dynamic Overrun provides controlled assistance after the rider stops pedaling, helping overcome technical obstacles such as rocks, steps, or roots.

    Unlike conventional overrun systems, Dynamic Overrun adapts to rider input and terrain conditions. The feature is triggered naturally through pedaling behavior:

    • The force of the final pedal stroke determines assistance strength
    • Two meters of overrun max available and configurable via App
    • Smooth pedaling stops can prevent activation when not needed

    This dynamic behavior allows riders to intentionally control the function without pressing buttons or activating additional modes.

    Dynamic Overrun is particularly beneficial on technical climbs, where maintaining momentum is critical. By delivering a short, controlled burst of assistance, the
    system helps riders clear obstacles more confidently and efficiently.

    The feature can also be configured via the app or HU+, allowing riders to adjust maximum intensity or deactivate the function entirely.

    Auto Hold (Automatic Hill Brake)

    Confident Starts on Steep Terrain

    Auto Hold improves control during stops on steep climbs by automatically preventing the bike from rolling backward. When the system detects a stationary bike on an
    incline, it engages the motor brake automatically.

    When the rider begins pedaling again, the system provides a start-assist impulse, allowing a smooth and controlled restart, even on steep terrain.
    Auto Hold uses sensor fusion from:

    • Accelerometer (HU+)
    • Speed sensor
    • Torque sensor

    Together, these inputs allow the system to detect slope, rider intention, and bike
    movement in real time.

    Like all M40 features, Auto Hold operates automatically without requiring rider
    interaction, maintaining MAHLE’s focus on intuitive riding experiences.

    MAHLE M40: Power, Precision, and Intelligent Control

    The M40 system combines intelligent features with high-performance hardware designed for demanding eMTB applications.
    Key specifications include:

    • Motor weight: 2.5 kg
    • System weight: 5 kg (with iM5 battery, 534 Wh)
    • System weight: 6.2 kg (with iM8 battery, 800 Wh)
    • Maximum torque: 105 Nm
    • Peak power: 850 W (at 80–100 rpm cadence)
    • Assistance ratio: Up to 600% (OEM configurable)

    The system is designed to be fully customizable for OEM partners, allowing brands to tailor performance characteristics to their bike’s intended use and riding style.

    With Smart Assist, Traction Control, Dynamic Overrun, and Auto Hold working together, the M40 delivers a riding experience focused on control, efficiency, and natural performance, helping riders climb higher, ride farther, and tackle more technical terrain with confidence.

    Availability

    The new M40 features were officially unveiled on April 8, 2026. See more here.

  3. How MAHLE SmartBike Systems improves e-bike experiences

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    Source: Bike Europe

    The LEVA-EU member has become globally renowned for its advanced, lightweight e-bike systems, offering a range of solutions for brands, from rear hub drives for gravel, road and urban bikes to a full power mid-drive platform. Bike Europe covers how its “Light.Sport.Smart” philosophy ensures high integration, weight optimisation and intelligent control for improved performance.

    As part of MAHLE group, a global technology leader in automotive components, MAHLE SmartBike Systems accesses high-quality resources of electronics, lightweight construction, power electronics and validation protocols, facilitating it to produce highly reliable, scalable and consistent quality for the e-bike industry.

    Its motto of “Light.Sport.Smart” is at the forefront of its development for both hub and mid drive platforms, to make sure that performance improvements align with integration and weight optimisation, as well as intelligent system control, with its clearly defined offering that’s targeted for specific rider groups and OEM strategies.

    Rear hubs

    Efficiency and a natural riding feel are the biggest priorities for the X Series, to provide smooth and consistent assistance across both low and high cadences.

    Its X Series hub drives, such as the X20, X30, X35 and XS, are innovated for road, gravel and urban riding scenarios that require discretion, light systems that can be seamlessly integrated into various frame designs.

    In this range, the weight of its motors range from approximately 1.4 kg for the X20 and ends at around 1.9 kg for the X30, due to each system being tailored for different bike concepts and usage targets.

    How its sensing and tuning differentiates riding experiences

    A key part of MAHLE’s offering is that brands can select their preferred ride characteristics. For example, depending on chosen system and OEM preferences, an X Series build can adopt torque-based sensing or PAS configurations based on cadence, enabling how assistance can respond to rider input.

    MAHLE supports tuning at production level, giving flexibility for OEMs to modify support curves, responsiveness and a general “feel” for aligning with their desired model positioning. It’s noted that from one brand to another, behaviour can vary majorly when using similar hardware.

    Through the years, hundreds of models have been powered by the X Series, including Bianchi, Cannondale, Orbea and Merida.

    The X ecosystem

    Besides the X motors, there is the eX1 external battery, Trio Remote, Pulsar One display, Energy Hub charger and Gateway, providing a range of control, display, charging and range extension options for daily use and longer rides.

    For OEM partners, the option of portfolio expansion is simplified with all components being compatible across MAHLE’s X and M platforms with continuous firmware updates for optimised integration and performance through time.

    M40 full power mid-drive system and its multi-sensor control system

    MAHLE maintained its core integration philosophy in developing this system for electric mountain bikes. It is positioned as one of the lightest solutions in the full power segment while ensuring high performance.

    The M40 brings a torque of up to 105 Nm and a peak power of 850 W, alongside an assistance ratio of up to 600%.

    Its 48V system architecture boasts a motor unit weighing 2.5 kg, that comes close to 5 kg alongside the installation of the lightweight iM5 battery (534Wh). The option of a heavier iM8 (800 Wh) is also available, to give extended range for applications that are more challenging.

    A core feature of the M40 is its multi sensor control system, which delivers precise and responsive motor control, thanks to its high-resolution wheel speed sensor (bringing 84 pulses per revolution), integrated torque sensor within the motor axle, working alongside gyroscope and accelerometer inputs.

    The sensor supports features including:

    • Auto Hold, which prevents rollback on steep inclines
    • Dynamic Overrun, which extends assistance momentarily after pedalling to keep flow and control

    Just like the X Series, bike brands can define the assistance behaviour, with production level tuning allowing them to configure their preferred support curves and responsiveness, enabling them to differentiate their model positioning across their line-up.

    MAHLE’s key design principles across its solutions

    From its hub drives to the M40 mid drive, MAHLE SmartBike Systems provides a whole platform approach for OEMs, with an ecosystem built for scaling across various segments. It prioritises integration first with a light-weight system and software-led control for natural, intuitive riding experiences.

    MAHLE SmartBike Systems customer support updates

    The company has announced an update to its Customer Service contact details, requesting that customers, partners and dealers use official contact forms on its website and Dealer Portal.

    This update is already activated for the DACH region, and will activate for France and the Benelux region on 10th April, with Italy, Iberia and the Rest of the World on 24th April.

    MAHLE SmartBike Systems distribution and technical partner updates in Denmark and Australia

    To make MAHLE accessories and spare parts more accessible for its dealers in Denmark, it has announced a partnership with Sport Import GmbH.

    Furthermore, the company has announced an update for its Australian distributor and technical service structure, with De Grandi Cycle Works operating as its official distributor and Service Partner since 23 March 2026.

  4. MAHLE tests route for carbon-neutral motorsport event

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    Source: MAHLE

    The LEVA-EU member joined forces with the organisers of the MAHLE Eco Rallye Comunitat Valenciana to examine its race route by using e-bikes equipped with the MAHLE X20 system.

    The MAHLE Eco Rallye Comunitat Valenciana was officially recognised as the first carbon-neutral motorsport event in Spain in 2025, and continues to set a high standard for sustainability in competitive racing. It has also received an Environmental Accreditation from FIA – Fédération Internationale de l’Automobile, a testament to its commitment to the federation’s highest standards.

    Recently, the MAHLE team joined the organisers to assess the race route by using electric bikes equipped with the advanced X20 system, with the occasion demonstrating MAHLE’s work in encouraging sustainable mobility with the integration of cutting-edge technology for sport riding scenarios.

  5. MAHLE-equipped bikes featured in best lightweight urban e-bikes list

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    Source: MAHLE SmartBike Systems, Nimms-Rad

    In the shortlist published by Nimms Rad, 4 out of the 11 best lightweight electric bikes available in Germany are powered by the LEVA-EU member’s systems.

    The shortlist, compiled by the Nimms Rad segment of the MTB-News network, reveals the top urban e-bikes under 15 kg for 2026, evaluating them on availability, integration, motor performance, battery capacity, and everyday suitability.

    With four of the eleven models being equipped with MAHLE systems, the brand says that it is a great recognition of brands continuing to choose MAHLE systems due to the lightweight, refined integration, and natural, intuitive riding feel they provide.

    The highlighted e-bike models are Desiknio Dopamine, Stevens E-Strada 8.3.4 FEQ, Urwahn Stadtfuchs, all equipped with MAHLE X20 systems, as well as the Rose Sneak+, which boasts the MAHLE X35 system.

    As its systems continue to evolve to support e-bike brands that demand efficiency, riding quality, and clean design, the company aims to keep empowering them with its lightweight, refined, and fully integrated electric bike drive systems.

  6. MAHLE empowers Velo de Ville models with versatility

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    Source: MAHLE SmartBike Systems

    The LEVA-EU member has announced that its globally renowned systems have been incorporated into the design of two models which have been innovated for different riding scenarios.

    Velo de Ville and MAHLE demonstrate how versatile an e-bike can be by cooperating on cutting-edge integration and design.

    The new FOLDY and STRYVA E electric bikes have been optimised with MAHLE systems to elevate daily mobility and gravel performance.

    The STRYVA E adopts the MAHLE X30 System for a gravel oriented platform, delivering 45 Nm of reactive assistance in a sleek, minimalist setup, for daily rides, mixed terrain routes and long commutes.

    Bringing urban flexibility in a compact size, the FOLDY is equipped with the MAHLE XS System, providing a quiet and efficient X30 motor. The bike delivers dynamic support for smooth navigation and is foldable in seconds for practical convenience.

  7. MAHLE wins Design & Innovation Award

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    Source: MAHLE SmartBikeSystems, Design and Innovation Award

    The LEVA-EU member’s first full-power mid-drive system for electric mountain bikes, the M40, has won this award in the components (offroad) category, with its balanced combination of performance, light weight, clean integration, as well as its advanced control and assistance features being highlighted by the jury.

    The judging panel was impressed with the M40’s control features, which enhanced precision, bringing a natural, intuitive ride across varied terrain. And in terms of assistance, the M40’s power output can be adjusted according to heart-rate data, which the jury cited as an intelligent approach for improving comfort and training efficiency.

    M40 specifications

    Its 2.5 kg drive unit unleashes up to 105 Nm and 850 W peak power, alongside a 48 V architecture to bring efficiency and sustained output. If combined with the iM5 534 Wh battery (2.5 kg), the total weight of the drive and battery is approximately 5 kg.

    Precise assistance

    Working with the torque and cadence inputs is a high-resolution speed sensor which regulates a smooth and fast output for controlled traction and intuitive pedalling on varied terrain and technical climbs. It’s equipped with features that include an Auto-hold for preventing roll-back on steep pitches, as well as a Dynamic Overrun for maintaining momentum for cresting obstacles.

    Two battery selections for different design priorities

    The M40’s integrated batteries share form factor and connectors: the iM5 (534 Wh, 2.5 kg) prioritises light weight, while the iM8 (800 Wh) brings an extended range of 150 km or 2,500 m elevation gain. These battery options enable brands to tailor the proposition of each bike without having to redesign the platform.

    More information about M40 can be accessed on the MAHLE website.

  8. VAN RYSEL´s most ambitious project equipped with MAHLE M40

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    VAN RYSEL, the premium cycling brand born in Flanders, presents the FTP² concept bike at VeloFollies (Lille, France).

    This radical prototype is designed to double riders’ Functional Threshold Power (FTP) and deliver the thrill of pro-level speed.

    Not for sale, FTP² is a bold statement of innovation, showcasing what’s possible and inspiring the future of cycling.

    Designed for speed

    Developed over several years with partners like Swiss Side and MAHLE SmartBike Systems, FTP² is equipped with a custom MAHLE M40 motor that breaks free from conventional e-bike speed limits to explore extreme performance.

    High-end components complete the concept:

    • Drivetrain: SRAM Red AXS with Praxis carbon cranks
    • Wheels: SWISS SIDE Hadron³ 850 for maximum aerodynamic efficiency

    The result: intelligent power management, precision control, and safety at unprecedented speeds.

    “With FTP², we stepped outside traditional frameworks to explore extreme performance in a controlled way. Every component was designed as part of a single system to push boundaries.”
    — Wim Van Hoecke, FTP² Project Manager & VAN RYSEL E-Bike Product Manager.

    Engineered Around the MAHLE M40

    At the core of the FTP² concept lies the MAHLE M40 motor, uniquely developed for this project to explore a new dimension of performance.

    By amplifying the rider’s input beyond conventional limits, the M40 enables the FTP² to investigate extreme speed scenarios in a controlled environment, serving as a rolling laboratory for future e-road and high-performance e-bike applications.

    The seamless integration of the motor within the carbon frame underlines how advanced electric assistance can coexist with pure performance, aerodynamics and system-level design.

    A Rolling Laboratory for Future Innovation

    More than a concept bike, FTP² is a technological demonstrator designed to challenge existing frameworks and inspire future developments across the cycling industry. From the fully integrated cockpit and proprietary electronics to the radical shoe–pedal interface and advanced aerodynamic textiles, every element has been conceived as part of a single ecosystem.

    While FTP² will not be commercialised, the knowledge gained from this project will directly influence future product development, redefining how performance, safety and electric assistance can be combined at the highest level.

  9. MAHLE improves dealer services in Austria and Germany

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    Source: MAHLE SmartBikes

    The LEVA-EU member has announced a new logistics process for accelerating warranty deliveries in Germany and Austria.

    The new logistics initiative is being introduced to reduce delivery times for warranty replacement components, enabling dealers in Germany and Austria to receive batteries more quickly and improve service efficiency for riders.

    Under the updated process, dealers will continue to request and manage warranty replacements as they have previously. The primary improvement is significantly shorter delivery times, whoch enables the downtime of riders to be minimized.

    Initially, the accelerated logistics will cover both internal and external batteries for warranty replacements in the German and Austrian markets. Plans are already in place to expand the faster delivery process to additional system components, further strengthening after-sales support for dealers in the region.

    The initiative reflects a broader commitment to enhancing service efficiency and ensuring timely support for customers across Europe.