Tag Archive: Battery

  1. Keep it simple – the new Pendix eDrive IN

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    At the last IAA mobility, LEVA-EU member Pendix, market leader for retrofit drives in the bicycle market, presented a revolutionary drive that is to be used mainly in the B2B sector for cargo bikes. This gives Pendix an additional pillar for the retrofit drive, because the Pendix eDrive IN creates new possibilities for bicycle construction, but is installed directly by the OEMs. There are already numerous interested parties and pre-orders, although the drive has not yet been delivered. Christian Hennig was in charge of the development. We spoke to him about the drive.

    The Pendix eDrive IN is available as an innovative serial hybrid variant and in combination with a chain drive, i.e. a mechanical drive train. How did the idea come about?

    The market for cargo bikes is growing and growing, the bikes are also becoming more and more popular in the professional sector. We have therefore thought about how we can meet the requirements for an electric drive specifically for this application. Both privately and commercially used bikes should focus on the necessary performance in order to be able to move heavy loads safely and comfortably. Of course, reliability also plays an important role, especially if a cargo bike is to be used as a replacement for a car.

    The new drive system caused quite a stir at the IAA in Munich. Why?

    The serial hybrid system in particular is better suited for cargo bikes by one decisive characteristic. By using a pedal generator, all mechanical wear parts of the conventional drive train such as chains, chainrings, or sprockets are eliminated. This increases reliability and significantly reduces maintenance costs. In addition, the entire space between the wheels can be used.

    How does the Pendix serial hybrid version work?

    The system basically consists of a pedal generator, one or more drive motors, and a battery. The pedal generator is located on the bottom bracket, which converts the mechanical pedaling movement of the rider into electrical energy and then transmits this directly to the drive motors in the rear wheels. The generator can generate torque to give the rider a natural pedaling feel, very similar to that of a conventional bike. In addition to the driver’s performance, additional energy is supplied to the drive motors from a battery in order to ensure the necessary performance for moving a cargo bike safely and comfortably.

    Where do you see potential uses for the new drive?

    I see possible uses in cargo bikes where it is important to use the available space in the best possible way. In newer vehicle concepts, in particular, one often sees a very elaborately designed drive train with up to four chains connected in series in order to mechanically transmit the power from the driver to the rear wheels. This is exactly where there is a great advantage since the installation space can be used. In addition, many wearing parts of the mechanical power transmission are eliminated, which often cause unwanted downtimes of the bicycle, especially with intensively used cargo bikes.

    There are already other manufacturers who also offer a serial hybrid drive. Are there any significant differences in the functions? What are the advantages of your product?

    In principle, the functionality and range of functions of the various systems are quite similar. Our previous Pendix eDrive system was always developed according to the principle of “keep it simple”, and we are continuing this with this product. Generator and drive motors are based on the same engine concept and have been optimized in terms of function. Here, too, we offer a system in which the components come from a single source and are perfectly matched to each other. Functions such as gear shifting or reversing can be solved by software in the future. Of course, our proven Pendix.bike PRO app will also be used with this product in order to be able to provide the rider with useful information, customization of the riding profile and firmware updates over-the-air, and at the same time to support the service partner with diagnosis.

    At the end of the day, is the vehicle actually still a pedelec?

    This question can be answered with a clear yes. After years of back and forth, the European Commission decided at the beginning of 2022 that bicycles with a serial-hybrid drive system are on an equal footing with conventional pedelecs with a mechanical drive train. In order to maintain technology neutrality, it doesn’t matter whether the bike is equipped with a mechanical chain or not – as long as the drive only provides support and the rider also pedals. For us, our new drive was the next step in bicycle evolution right from the development stage. That’s why we’re happy to now also have support from Brussels.

  2. Greenway to showcase e-bike batteries at Taipei Cycle 2022

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    LEVA-EU member Greenway, a leading Chinese e-bike battery supplier, will be attending the Taipei Cycle exhibition 2022. Between 9-12 march, find the Greenway Exhibitor booth in Hall 1 – L0132. Learn more about the event in full here.

    Establishing in 2010, Greenway is committed to producing high-performance and eco-friendly batteries. With extensive experience in every aspect of battery production, including design and manufacturing, Greenway has quickly risen to the forefront of the battery market and will be showcasing this excellence at Taipei Cycle 2022.

    For 2022, Taipei Cycle will function as a hybrid show – alongside the in-person event, a virtual show will run to the end of March. This structure aims to allow all those restricted by travel logistics to fully experience the event, furthering development and conversation within the cycling industry despite ongoing global challenges.

  3. Battery Experts Forum and Eurobike – parallel events create new synergies

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    A double power pack: The two leading events in the industries of battery technology and bike mobility are providing a unique opportunity for a cross-disciplinary transfer of knowledge and new contacts. The Battery Experts Forum, Europe’s largest conference on the subject of battery technology, is moving into the time slot from 12 to 14 July 2022 for its 17th edition and will be a direct neighbour of the leading trade fair Eurobike (13 to 17 July), also taking place at the Messe Frankfurt site.

    “The triumphant progress of the e-bike is closely linked with that of global battery technology. By coinciding with the prestigious Battery Experts Forum the new Eurobike will be promoting inspiration on both sides as it brings more international specialists into contact with each other and creates a greater momentum at the same place and same time,” points out fairnamic Managing Director Stefan Reisinger.

    The Battery Experts Forum, Europe’s largest conference for the battery industry, celebrated its premiere at the Frankfurt am Main exhibition site with a sell-out event in 2019. With the current expansion, the BMZ Group is responding to the high demand and has transformed the new location into a gathering for the battery technology industry as a whole over the three days. CEO and founder Sven Bauer explains: “In 2022 we are hoping for further growth of the Battery Experts Forum and are rapidly becoming the world’s largest battery conference. In conjunction with the parallel Eurobike show, we are creating new synergies and boosting exchange with other sectors of industry.” From 12 to 14 July (open daily from 9 am to 5 pm) the event with some 100 specialist talks on seven stages in the conference centre will additionally be occupying Hall 6 at the fair grounds and will expand its exhibition area to more than 10,000 m². The BMZ Group is expecting 160 exhibitors and around 5,000 participants from more than 50 nations. Further information is available at www.battery-experts-forum.com.

    The 30th edition of Eurobike runs from Wednesday 13 July, to Sunday 17 July 2022, from 09:00 to 18:00 each day. On Saturday and Sunday, it will be open to the general public. The leading trade fair is using the entire western section of the Messe Frankfurt site to create a perfect circuit covering more than 100,000 m² of hall space that will showcase the bicycle in all its many facets. Included in this tour are Halls 8 and 9 as well as the new Halls 11 and 12, both of which have two levels. More than 1,400 exhibitors and some 100,000 participants are expected from all over the world. For more information, please visit: www.eurobike.com.

  4. China continues development of circular battery economy

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    Source: electrive

    Global electric vehicle usage continues to rise, and with it, potential battery waste. Changes to legislation in China provide a case study for other countries wishing to alter the life cycle of their batteries. 

    China is the world’s single largest early adopter of electric vehicles. Alongside this wave of new technology are new challenges, including an enormous quantity of batteries that must be reused or recycled. Over the last 6 months, China has seen a series of new directives that act to build upon existing battery reuse and recycling schemes, industry, and infrastructure.  The success of these initiatives over the coming months and years will provide crucial insight into how other countries can improve battery usage and secure a more environmentally conscious future for electric vehicles.

    During 2021, 3.3 million new energy vehicles (NEVs) were sold in China; these include purely battery, hybrid, plug-in hybrid, and hydrogen fuel cell vehicles. This number does not account for the millions of electric bikes and mopeds additionally sold during the period. The Ministry of Industry and Information Technology (MIIT) now aims to ensure greater environmental protection, improved resource utilization, and healthy NEV development through new directives. The battery recycling market in China is estimated to reach 3.59 billion euros by 2025.

    Battery reuse – a sustainable ladder

    After an operating period of 4-6 years, electric vehicle batteries operate at a capacity below 80%, becoming unfit for the original intended use. Here the second life ‘ladder’ utilized by China comes into action, moving batteries into slower electric vehicles, and eventually, stationary energy storage units. The policy is referred to as ‘most urgent use first’, with older batteries descending the ladder as their performance degrades.

    Battery recycling – the ins and outs

    At present, there are 47 whitelisted battery recycling companies in China, with two firms – Brunp and GEM representing 50% of official operation. Operating unofficially, a plethora of smaller businesses offering cheaper rates also exist, though may operate in a wasteful, or harmful way.

    However, while there is seemingly plenty of activity, only 30-40% of battery materials are estimated to be recycled. The relatively new industry is still finding its footing. In an ideal scenario, once all aspects are streamlined, there is a possibility for 80% of components in many battery types to be recycled.

    New directives to kickstart a recycling revolution (2018-2021)

    China’s first regulations in 2018 made automakers responsible for the recycling of batteries in their vehicles and promoted an ‘internet + recycling’ business model, facilitating the flow of second-life batteries.

    2021’s 5-year plan sees a renewed focus on the electric transport industry in all aspects and lays the foundation for a complete battery recycling system by 2025, representing a more circular battery economy. For region-specific initiatives and specific directives, click here.

  5. Phylion acquires TÜV EN15194:2017 certification for EPAC battery

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    LEVA-EU member and battery manufacturer Phylion has received from TÜV Süd a technical report stating that the company is now officially EN ISO 13849-1:2015 (PL c, category 2) and EN15194:2017 clause 4.3.22. certified.

    Since 2006, Phylion has distributed more than 3 million e-bike batteries making it one of the leading manufacturers in the industry.  According to Phylion they are the first battery manufacturer to be certified based on combination of software and hardware solutions for the full range of EPAC batteries.

    The revised EPAC-standard EN 15194:2017 will be definitely come into force next April. It includes stricter reliability and safety requirements for electric bicycle and electric system.

    Phylion was one of the first lithium-ion battery suppliers on the e-bike market in Europe. After some years of experience, the company opened a European office in 2009. At that time, the Netherlands was their main market in Europe with a strong focus on e-bikes.

    Phylion  only produces high power lithium ion batteries. The name Phylion derives from the ‘Physics research institute of the Chinese Academy of Sciences for Li-Ion’ based in Suzhou, near Shanghai.

    We have been continuously engaged in technological innovation,” says Phylion in a statement on the EN 15194:2017 certification. “This technical report represents a big step forward in our battery product development.

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