Tag Archive: type-approval

  1. EP INTA Vice-Chair Kathleen Van Brempt Visits Ellio: LEV Manufacturers Confront Inadequate EU Regulation and Anti-Dumping Measures

    Comments Off on EP INTA Vice-Chair Kathleen Van Brempt Visits Ellio: LEV Manufacturers Confront Inadequate EU Regulation and Anti-Dumping Measures

    Just before the end of last year, Belgian Member of the European Parliament Kathleen Van Brempt paid an extensive visit to Ellio, a Belgian member of LEVA-EU. Kathleen Van Brempt is part of the S&D Group, serves as Vice-Chair of the Committee on International Trade, and is a substitute member of the Committee on Transport and Tourism. Ellio is a Belgian manufacturer of speed pedelecs, which are assembled at the custom-work company Bewel in Tessenderlo (B). A number of other LEVA-EU members from Belgium, the Netherlands, and France also took part in the visit.


    The two main topics of discussion during this visit were the inadequate technical regulations for LEVs in general and for speed pedelecs in particular, and the trade defence measures against China relating to electric bicycles.

    Despite a preparatory meeting between LEVA-EU and Kathleen Van Brempt, she listened with great attention—and in particular with considerable astonishment—to the accounts from Ellio and the other participants regarding inadequate technical regulations for light electric vehicles in the EU, as well as the damage caused, in particular, by the anti-dumping duties on bicycle components from China to European assemblers of electric bicycles. Several participants in the meeting are currently involved in legal proceedings in which they face exceptionally heavy fines and possibly even prison sentences.

    Ellio is not involved in any legal proceedings but likewise experiences systematic problems with Belgian customs when (attempting) to import bicycle components for use in their speed pedelecs. The highly complex administration resulting from their end-use authorisation regularly leads to fines—not because they have violated anti-dumping legislation, but purely because they have not applied the extremely complex administrative rules correctly. The situation is so burdensome for the company that they recently decided simply to pay the 48.5% anti-dumping duty on the import of front forks from China.

    This meeting took place while Kathleen Van Brempt was awaiting a response from the European Commission to her parliamentary question on the trade defence measures against China in our sector. That question consisted of three parts:

    • How the Commission intends to resolve the legal uncertainty and disproportionate burdens faced by small and medium-sized enterprises in the LEV sector?
    • How it justifies extending anti-dumping duties on bicycle components from China despite the sector’s reliance on Chinese supply chains?
    • How it plans to align its trade defence measures with the EU’s industrial strategy to enhance competitiveness, innovation, and LEV production?

    In his uninformative response, Maroš Šefčovič, Commissioner for Trade, claims that everything is properly arranged and running smoothly. According to him, the anti-circumvention measures on bicycle parts from China were introduced to tackle circumvention practices by Chinese exporters, and everything possible has been done to protect European assemblers through the exemption scheme and the end-use authorisation.

    The measures on bicycles (both conventional and electric) have proven efficient and allowed the EU industry to prosper,” according to the Commissioner. It is particularly shocking to read this response, which completely disregards the financial and personal suffering that dozens of companies in Europe have been enduring for years. From the testimonies that Ms Van Brempt heard directly from the affected entrepreneurs, it was clear that the measures are anything but efficient and have certainly not allowed this part of the industry to prosper.

    Below you will find a brief summary of the testimony given by Tomas Keppens, Co-Founder and CTO of Ellio, during the meeting with Ms Van Brempt.

    Stakeholders who wish to provide testimony on challenges related to the import of bicycle components from China for the assembly of electric cycles, or on issues concerning type approval for speed pedelecs, are invited to contact LEVA-EU at annick@leva-eu.com. Contributions are welcome irrespective of LEVA-EU membership status.

    The stories about anti-dumping duties on bicycle components from China and about inadequate technical regulations will undoubtedly continue this year. We will keep you informed.


    The Key Regulatory and Administrative Challenges Faced by Ellio

    Ellio is a Belgian innovator in the speed pedelec segment, developing intuitive, high-performance drivetrains designed. Their speed pedelecs are developed, and assembled in Belgium, including through social employment initiatives. Ellio’s ambition is to lower the threshold for consumers to step into “fast” cycling as a valuable and credible mobility alternative.

    Despite operating in what should be a favourable environment, Ellio encounters quite a number of structural regulatory and administrative obstacles that disproportionately affect innovative European SMEs.

    Belgium as a Testbed for New Mobility – In Theory

    Belgium, and Flanders in particular, is often cited as an ideal testing ground for speed pedelecs. This is due to three enabling pillars:

    • A suitable regulatory framework for the use of speed pedelec
    • Improving cycling infrastructur
    • Strong fiscal and financial incentives for sustainable mobility

      However, for SME manufacturers such as Ellio, policy design and implementation often also create barriers rather than support, especially in the domains of customs, anti-dumping measures, and vehicle type approval.


      Customs: Legal Certainty at High Administrative Cost

      Ellio is importing certain bicycle components from China. For this import, it has obtained an end-use authorisation. Nevertheless, the company experiences a high level of scrutiny from Belgian customs authorities. While oversight is understandable, enforcement is often perceived as focusing strictly on the letter of the law rather than risk-based compliance.

      • Even when there is no indication of fraud, minor human errors trigger inspections and fines.
      • The solution proposed by the customs to facilitate smoother operations, i.e a request for a Binding Tariff Information (BTI) decision, would have offered legal certainty but came with significant downsides:
        • Lengthy procedures
        • Extremely time-consuming discussions with very rigid and therefore unworkable interpretations by the customs, for instance on what constitutes a “brake set”
        • Disproportionate cost and effort for SMEs

      In practice, this creates a situation where regulatory complexity fuels dependency on external consultants, effectively shifting resources away from innovation.


      Anti-Dumping Rules: Disproportionate Burden on SMEs

      Anti-dumping measures on bicycle components imported from China further compound administrative pressure:

      • Use of the special end-use authorisation regime requires extensive documentation and is highly error-prone.
      • Certain components, such as braking systems, have proven unworkable under this regime and are no longer sourced by Ellio that way.
      • Other components, such as suspension forks, are imported with the payment of 48.5% in anti-dumping duties, increasing costs without clear policy justification in the context of European assembly and innovation.

      Type Approval: A Framework Designed for PTW Not Bicycles

      One of the most significant challenges lies in vehicle type approval for L1e-B speed pedelecs.

      Structural mismatch with the bicycle industry

      The current system reflects mopeds and motorcycles, i.e. Powered Twowheelers (PTW) logic rather than cycling reality:

      • In PTW manufacturing, OEMs hold deep in-house regulatory expertise and tightly control suppliers.
      • In the bicycle sector, critical system knowledge resides with suppliers (e.g. drivetrain manufacturers), not OEMs.
      • Training and system certification are provided by suppliers, not by bike manufacturers themselves.

      For SMEs with small production runs, the cost of full vehicle type approval cannot be amortised in the same way as in the automotive sector and PTW sector which has much bigger series and higher prices.

      Excessive variants and administrative overhead

      Unlike PTWs, bicycles have no fixed “bodywork” which results in one size fits all. Rider position varies through:

      • Frame size
      • Handlebar configuration
      • Saddle height

      This leads to a multiplication of types/variants, each carrying very considerable administrative overhead and additional cost, despite differences having no meaningful impact on safety. Paradoxically, some mandatory requirements (e.g. adjustable saddles) exclude certain innovative configurations altogether.


      Safety and Consumer Protection Gaps

      Ironically, compliance with existing legislation does not always guarantee adequate consumer protection:

      • Type-approval legislation for speed pedelecs require testing of frames and forks according to a conventional bicycle safety standard ISO 4210:2014, which is repealed and only partially addresses critical elements such as fork strength.
      • The resulting safety requirements int type-approval are totally inadequate for speed pedelecs, creating a regulatory blind spot.

      At the same time, the few type-approval services in the EU that offer approval of speed pedelecs, face capacity constraints, leading to long approval timelines, uncertainty for manufacturers and ensuing additional costs.


      The 4:1 Assistance Rule: Technically Unrealistic

      The requirement that rider input must correspond to a fixed 4:1 assistance ratio is particularly problematic:

      • Maintaining 45 km/h under this rule is only feasible for trained riders, in ideal conditions, with a sporty riding posture.
      • Everyday use cases—upright posture, hills, headwind, commuting without excessive physical strain—are effectively excluded.

      In PTW terms, this would be equivalent to limiting a vehicle’s maximum speed based on the driver’s physical strength and seat position—an approach that would be unthinkable.

      Despite the Commission’s explicit confirmation that this factor four is not a legal requirement but an option, all approval service in the EU apply it is a legal requirement.


      Conclusion

      Ellio’s experience illustrates a broader systemic issue: regulatory frameworks built for large-scale PTW production do not translate well to innovative, small-series European light electric vehicle manufacturers. Addressing these mismatches is essential if Europe wants to remain competitive in sustainable, human-centred and light electric mobility innovation.

    1. ZIV Proposal Poses Serious Risk to the Future of EPACs and Cargo Bikes in Europe

      Comments Off on ZIV Proposal Poses Serious Risk to the Future of EPACs and Cargo Bikes in Europe

      Last week, LEVA-EU took part in the International Cargo Bike Festival (ICBF) in Utrecht. We hosted a well-attended stand and an open information meeting, dedicated to the Battery Regulation and the ZIV position on EPACs. Our conversations in Utrecht clearly showed that many LEV companies have either not thoroughly read the ZIV position or do not fully understand the consequences for their vehicles and their businesses. Therefore, we will once again explain the possible implications of the ZIV position here. We will also keep our open letter calling on ZIV to withdraw its position online for one more week.

      The German Bicycle Industry Association, ZIV, claims that the legal status of the Electrically Power Assisted Cycle (EPAC) is under threat and that the legal definition of EPAC therefore needs clarification. However, ZIV does not explain how or by whom the EPAC status is supposedly being threatened. The narrative around this EPAC status is also particularly confusing. ZIV asserts that the EPAC has the legal status of a bicycle, which is simply incorrect. Legally, the EPAC is not treated in the same way as a conventional bicycle. The technical requirements that ZIV seeks to change in order to “protect” the EPAC status are entirely different from those that apply to bicycles without motors.

      What is true is that the 27 Member States have granted EPACs the same rules of use as conventional bicycles. However, EPACs are not unique in this regard. In some Member States, electric scooters, powered cycles (L1e-A) and speed pedelecs also enjoy similar usage conditions. Furthermore, no Member State is currently questioning these conditions for EPACs.

      Yet according to ZIV, there is such danger that they propose to restrict the EPAC to a certain category of two-wheeled electric bicycles. This would mean pushing a large part of current EPAC vehicles out of this category and instead placing them under Regulation 168/2013 and its type-approval framework.

      Amending Article 2.2(h)

      In essence, ZIV is saying—though not explicitly—that their proposal would only be possible by amending Article 2.2(h) of Regulation 168/2013. That article currently excludes from type-approval

      Pedal cycles with pedal assistance equipped with an auxiliary electric motor having a maximum continuous rated power of 250 W, where the motor output is cut off when the cyclist stops pedalling and is otherwise progressively reduced and finally cut off before the vehicle speed reaches 25 km/h.

      To implement the ZIV proposal in legislation, this article would need to be changed to:

      Pedal cycles with pedal assistance with a maximum weight of 250 kg for single-track cycles or 300 kg for multi-track cycles which are equipped with an auxiliary electric motor having a maximum continuous rated power of less than or equal to 250 W, a maximum assistance power of 750 W at the drive wheel, a support ratio of 1:4, and a support ratio of 1:6 possible up to a maximum of 15 km/h, where the output of the motor is cut off when the cyclist stops pedalling and is otherwise progressively reduced and finally cut off before the vehicle speed reaches 25 km/h.

      Destructive Proposal

      As a result, a large number of EPACs would be removed from the current Machinery Directive framework—combined with standards such as EN 15194, EN 17404 and the EN 17860 series—and instead be pushed into the L1, L2, or L6 categories. This also means that the existing compliance procedure—where self-certification is possible, optionally combined with testing by a test laboratory of choice—would be replaced by a mandatory type-approval system. Under this system, you must build a vehicle type in accordance with 1,032 pages of requirements and tests. That type must then be approved by an accredited technical service. There are only a handful of such services in the EU capable of testing LEVs to L-category legal requirements. Worse still, these legal requirements are completely unsuited to the technical characteristics of LEVs.

      If vehicles are pushed into the L-category, they will automatically lose their existing usage rights in Member States. Many Member States do not even know how to deal with L1e-A vehicles, of which there are virtually none on the road today. In L1e-B, L2 or L6, these vehicles are almost automatically classified as mopeds.

      Under the ZIV proposal, the following vehicles, for example, would be forced into the L-category:

      • EPACs with two wheels and an assistance factor > 4, even if assistance is limited to 25 km/h, maximum continuous rated power to 250W, and peak power to < 750W
      • EPACs with two wheels and peak power > 750W, even if assistance is limited to 25 km/h, maximum continuous rated power to 250W, and assistance factor to < 4
      • EPACs with two wheels weighing over 250 kg, even if assistance is limited to 25 km/h, maximum continuous rated power to 250W, peak power to < 750W and assistance factor to < 4
      • EPACs with three or four wheels weighing over 300 kg, even if assistance is limited to 25 km/h, maximum continuous rated power to 250W, peak power to < 750W and assistance factor to < 4

      It appears that ZIV uses “weight” to refer to total permitted weight, including the vehicle, rider, passenger(s), and cargo.

      The above examples clearly show that the ZIV proposal—supposedly intended to protect the EPAC—would in reality devastate a large portion of the EPAC market.

      Violation of Technological Neutrality Principle

      Regulation 168/2013 already violates the legal principle of technological neutrality because it places vehicles with exactly the same kinetic energy into two completely different legal frameworks. An EPAC weighing 25 kg, with assistance up to 25 km/h and 250W, produces exactly the same kinetic energy as one with 300W. Yet the first is excluded from Regulation 168/2013 and subject to the Machinery Directive (under which millions of EPACs have successfully been placed on the market), while the second falls under L1e-A (under which almost no EPACs have entered the market).

      ZIV likes to portray LEVA-EU as merely trying to endlessly raise power limits. Coincidentally or not, LEVA-EU has recently been attacked twice by journalists based on this misconception. ZIV knows full well that an EPAC with a maximum continuous power of 500W limited to 25 km/h cannot travel a nanosecond faster than one with 250W. They also know that for instance heavy cargo bikes need higher peak power to operate safely, especially in hilly environments.

      With the ZIV proposal, many EPACs would be removed from the Machinery Directive and instead fall under Regulation 168/2013, destroying the existing market for these vehicles. Nearly all vehicles seen in Utrecht would be affected. A representative of a multinational e-commerce and logistics company asked at ICBF how cities would react if all electric cargo bikes currently used for urban logistics had to be replaced by vans again in the short term.

      Destructive proposal

      With this disastrous proposal, ZIV claims to be safeguarding active mobility. The idea of manipulating technical legislation to supposedly promote certain forms of mobility while killing others is utterly absurd. Active mobility is encouraged through financial or fiscal incentives, not by rewriting technical legislation to exclude certain vehicles from the market. The claim that “the majority of global bicycle manufacturers, together with 13 drive system manufacturers” support this proposal is incomprehensible—unless, of course, these manufacturers do not fully understand its consequences.

      We therefore once again strongly urge you to carefully read the ZIV proposal and its potentially disastrous consequences for the LEV sector. Part of the LEVA-EU Info Meeting at ICBF was dedicated to this topic. You can find the relevant part of the presentation here: https://tinyurl.com/3y53hbhv

      If you have any further questions, we are ready to answer them. If you, like us, believe that this proposal must be urgently withdrawn, and you have not yet signed the open letter, you can still do so here: https://leva-eu.com/sign-leva-eu-open-letter-stop-ziv-proposal/. Please scroll down to the bottom of the webpage. The letter will be definitively closed on Friday evening, 24 October.