Source: Cleantron

Like in the market of electric mobility, electrifying construction machinery requires more than adapting existing battery technology. Machines operate in different harsh outdoor environments, face higher extreme power requirements, and are often produced in limited volumes. For OEMs, this makes battery selection and integration one of the most complex aspects of electrification.

With the introduction of CLP XL, Cleantron addresses challenges that are relevant for electric mobility as well. The modular lithium-ion battery combines rugged mechanical design with the flexibility required to support a wide range of machine architectures.

The CLP XL is built to withstand impact, vibration, dust, and temperature fluctuations typical of construction sites. Its housing protects single-sided fused laser-welded cells, delivering both safety and efficient thermal management. This robustness allows the battery to perform reliably in demanding outdoor conditions in on-road EV’s as well as in off-road applications, from compact loaders to excavators.

Like in last mile delivery and city logistics, ease and intuitive handling is important when it comes to handling and connecting the battery in a single movement. A glove-compatible handle enables one-handed docking and removal, simplifying on-board and off-board handling. Multiple 40V battery packs can be connected in parallel to increase capacity or in series to raise voltage to 96V, allowing OEMs to scale power without redesigning the system. A dedicated portable station enables quick on site docking and charging.

The battery’s multi-directional mounting capability supports integration into vehicles and machines with unconventional geometries, where space constraints and weight distribution are critical design parameters. This flexibility allows the same battery architecture to be deployed across different machine types, reducing engineering effort and component variation.
While the CLP XL simplifies electrification from a technical perspective, project execution and system integration remain key challenges for many OEMs. To support faster and more manageable electrification projects, Cleantron works in close partnership with TVH, a global supplier of parts and accessories for construction equipment.

Through this partnership, OEMs gain access not only to the CLP XL battery, but to a broader, fully supported electrification ecosystem. TVH acts as systems integrator and distribution partner, enabling machine builders, especially those operating in high-mix, low-volume environments, to move from concept to prototype with reduced complexity.

TVH further supports OEMs with consultancy, global stock availability, CAN Bus communication support, and telematics solutions for monitoring and optimizing prototypes in real time. This integrated approach allows machine builders to focus on machine design and performance, rather than managing multiple suppliers and long development cycles.

For OEMs transitioning to electric mobility and construction machinery, the CLP XL offers a practical foundation for scalable electrification. Supported by TVH’s integration expertise, the battery system enables faster development, lower integration risk, and a more streamlined path from prototype to production.